Bronze Craft Corporation
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8/12/08 

Message from the CEO
We are back from our preventative maintenance and annual shutdown period. We are continuing to maintain our current delivery schedule despite an increase in orders.

Going Green
In an effort to reduce costs and be a more environmental friendly neighbor, Bronze Craft’s Labor/Management team has embarked on extending our recycling program to include reducing our daily waste streams. We already recycle used foundry sand and all metal generated from our foundry process such as machining chips, pot skimmings, floor sweepings and any mixed metals. Our Labor/Management team has investigated recycling paper, plastic, cardboard and aluminum cans. The team has worked with our refuse vendors to develop programs that will result in savings based on receptacle rentals and weekly pick up charges.

Ergonomics Grant
We are currently working in our Rotary/Vibratory tumbling department. Our Implementation team is designing a basket type container that will assist our tumble machine operators with emptying the tumbling barrels. Once the barrels are emptied into the container, it will be mechanically lifted and transported to our separating area where the tumbling media and castings will be separated, placed in tote boxes and loaded into the FIFO conveyor lines.

Lean Initiative
We are focusing our ergonomic improvements mentioned above on Lean Manufacturing concepts. Our Labor/Management Team, Implementation Team and our Lean Manufacturing Team have worked together to carefully plan each ergonomic improvement and to incorporate these improvements into a Kaizen Event. We will continue to evaluate each process to minimize scrap, rework and the elimination of waste in all forms.

Thanks for reading and enjoy the rest of the summer.

Jim Bernard
President/CEO
The Bronze Craft Corporation


7/9/08

Message from the CEO
This is the first in a series of updates to help keep our customers, friends and extended family informed on recent activities at The Bronze Craft Corporation.

Our Annual Shutdown
Our Foundry Department will not be operating beginning the week of July 27th for one week so that we can perform annual preventative maintenance required for our foundry equipment. We will be running a skeleton crew during this time throughout the plant in order to provide our customers with an uninterrupted shipping schedule.


Capital Investments
As we approach the start of our 65th anniversary, The Bronze Craft Corporation continues to reinvest in our manufacturing capability for the future of our company and employees. Recently we installed a new high efficiency Sullair 75hp multi speed air compressor. This was a direct result of an energy audit performed at our Nashua, NH location.

We also replaced a cooling tower that regulates the temperature of the water that cools our melting furnaces.

These investments indicate our desire to maintain our commitment to our manufacturing operation and capability.

Ergonomics Grant
We recently received a grant from the Federal Mediation and Conciliation Service that was authored by our Labor/Management team. The grant will fund an ergonomics project to improve our material handling systems. We are incorporating a series of conveyors and utilizing carts to move work throughout our manufacturing departments. These improvements will reduce lifting injuries by keeping tote boxes of hardware off the floor and in the safe lifting zone.

Lean Initiative
We continue to refine our manufacturing processes to become more efficient, reduce throughput times and reduce scrap and rework all in an effort to insure our competitive position and provide good secure jobs for our employees.


Thanks,

Jim Bernard
President/CEO
The Bronze Craft Corporation


Tracking7/7/08 

Email Tracking Now Available

Bronze Craft now offers same day email tracking numbers to our customers. This new tracking system allows you to follow the progress of your shipments. If you'd like to sign up, please email us at bronze@bronzecraft.com.


5-27-08

Earth Friendly Practices at Bronze Craft

The casting alloys we use here at Bronze Craft are all manufactured to the Copper Development Association specifications. Bronze Craft recycles all metals used in our process. The raw materials used by our smelters to produce these alloys are from the secondary or scrap copper market, which recycles copper and nickel bearing components from many diverse sources. Bronze Craft recycles all of the sand used in our foundry process. Sand no longer suitable for use in our process is provided to primary metal smelters as an effective substitute for silica used to clean or flux molten copper. The primary copper smelting process which uses our sand, melts it, changing it from sand to glass slag. The slag is then processed and sized for reuse by roof shingle manufacturers and ore mining operations.

To reduce our hazardous waste streams and provide lower prices on American made products to our customers, we have offered hardware finishes such as US25DX, which better match BHMA, finish specifications and reduce polishing belt disposal volume and cost. We have installed HEPA filtered fans at all air discharge points in our production process in addition to our bag houses in order to ensure that our plant does not in any way pollute the air in our community. In order to conserve energy in our plant we have replaced all lighting fixtures with modern energy efficient lighting, which not only conserves energy, but also improves work lighting for our employees. We have formulated a custom water based lacquer, which performs, equally as well as our traditional lacquer. In addition, we have installed water based lacquer spray equipment to reduce, by one half, the release of volatile organic compounds to the atmosphere.

Environmental or earth friendly strategies are very important to our business in and outside of America. We have seen many of our traditional window hardware products copied by our competitors and subsequently made in developing countries such as China. In order to remain competitive we have developed manufacturing partnerships with Chinese foundries. The lack of environmental and worker safety enforcement in China is widespread but will not last. Environmental impacts brought on by the expansion of China's manufacturing base will force increased rule making and enforcement by the Chinese government. This in turn will create higher costs and prices for Chinese made products. To support our Chinese manufacturing partners we provide technical guidance on environmental and worker safety controls to reduce their R&D costs and remain competitive.

Green Products 

We have seen an increased interest in "green" building products in the last few years. This is particularly true in the American west coast architectural community. Green building concepts generally focus on energy conservation. Some products we distribute for Ultra Flex Control Systems (UCS) allow building HVAC systems to interface with electric motors to operate windows thereby saving energy costs for heating and cooling. European countries have been focused on green or energy efficient technologies for several decades. We have established distribution agreements with European manufacturers of building ventilation products. These products, when used within the context of a green building design allow significant energy savings in some climates. The "green architecture" movement is too important to be considered a fad, but probably will not get the wide spread attention it deserves in the US until America's energy costs rise to equal or exceed those seen in Europe.


5-1-08
Bronze Craft is proud to offer the newest product in its line of high-strength, impact Hurricane Hardware: the Impact Custodial Lock.


1-1-08
Happy New Year from Bronze Craft.  

12-1-07
All of us at Bronze Craft wish you a Happy Holiday season.


10-1-07
This new fiscal year marks the 64th year in business for Bronze Craft. We thank all our customers for their continued patronage and support.  
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 New Website9-1-07

Welcome to our new website. Bronze Craft is constantly undergoing changes. Our latest addition is the completion of our new company website. Now available online are Bronze Craft catalogs in both a downloadable and interactivecomments. formats. The new changes are designed to serve you, our customer, with more readily available information. Please feel free to leave us any